Wednesday, 19 November 2025

Online ESP efficiency calculator

 


Flue gas flow in ESP, Q = 61920 m3/hr / 3600 = 17.2 m3/sec

Total collecting area A= 131.9 X 17.2 =2268.68 m2

Migration velocity of dust particles, V = 5.46/100 = 0.0546 m/sec

Efficiency of ESP = 1–eˆ (-AV/Q) X 100

                            = 1– eˆ (-2268.68 X 0.0546/17.2) X 100

                   ηESP = 99.92%

Read more>>>>Power plant and calculations






ESP Efficiency Calculator

Electrostatic Precipitator (ESP) Efficiency Calculator

Tuesday, 18 November 2025

Online APH efficiency calculator


 











The efficiency of the APH are calculated from two ways one is from air side other from gas side.

APH gas side efficiency

ηAPHg = (Flue gas inlet temp.Tfi-Flue gas outlet temp.Tfo) X 100 / (Flue gas inlet temperature tfi-Air inlet temperature Tai)

APH air side efficiency

ηAPHa = (Air outlet temp.Tao-Air inlet temp.Tao)) X 100 / (Flue gas inlet temperature tfi-Air inlet temperature Tai)

 

Calculate the APH gas side & air efficiency if its flue gas inlet and out let temperature are 245 deg C and 155 deg C and air inlet and out let temperatures are 32 deg C & 173 deg C respectively.

APH Gas side efficiency calculation

ηAPHg = (Flue gas inlet temp.Tfi-Flue gas outlet temp.Tfo) X 100 / (Flue gas inlet temperature tfi-Air inlet temperature Tai)

 ηAPHg =(245-155) X 100 / (245-32)

ηAPHg = 42.25%

APH Air side efficiency calculation

ηAPHa = (Air outlet temp.Tao-Air inlet temp.Tao)) X 100 / (Flue gas inlet temperature tfi-Air inlet temperature Tai)

 ηAPHa = (173-32) X 100 / (245-32)

ηAPHa = 66.19%

 

Read more>>>>Power plant and calculations


APH Air & Gas Side Efficiency Calculator

APH Air-Side & Gas-Side Efficiency Calculator

Online economiser efficiency calculator

 












Economiser efficiency is calculated as below.

ηEco. = (Economiser outlet feed water temperature Two-Economiser inlet feed water temperature Twi)  X 100 / (Economiser inlet flue gas temperature Tfi- Economiser inlet feed water temperature Twi)

Example:

Calculate the economiser effectiveness, whose feed water inlet & outlet temperatures are 150 Deg C & 220 Deg C respectively & flue gas inlet & outlet temperatures 385 deg C & 215 deg c respectively.

 Solution:

 Twi = 150 deg C

Two = 220 deg C

Tfi = 385 deg C

Tfo = 215 deg C

ηEco = (Two-Twi) X 100 / (Tfi-Twi)

ηEco = (220-150 ) X 100 / (385-150)

ηEco= 29.78%


Read more>>>>Powerplant and calculations

Boiler Economiser Efficiency Calculator

Boiler Economiser Efficiency Calculator

Enter all temperatures in degree Celsius (°C)

Saturday, 15 November 2025

Desuper heating water flow online calculator

 









What is Desuperheating?

Desuperheating (or attemperation) is the process of reducing the temperature of super heated steam by injecting water. The injected water absorbs heat from the steam and evaporates completely, bringing the steam temperature closer to saturation or the specified outlet temperature.

Typical applications:

  • Boiler outlet temperature control

  • Turbine inlet temperature control

  • HRSG and WHRB steam temperature regulation

  • Process steam conditioning

Parameters Required for Calculating Desuperheating Water Flow

To determine the required spray water quantity, you need:

Steam Input Conditions

  • Inlet steam pressure (P₁)

  • Inlet steam temperature (T₁)

Steam Output Requirements

  • Outlet steam pressure (P₂)

  • Outlet steam temperature (T₂)

Water Conditions

  • Desuperheating water temperature (Tᵥ)

Desuper heating water flow online calculator
Desuperheating Water Quantity Calculator

Desuperheating Water Quantity Calculator

Calculates spray water required based on inlet & outlet steam pressure/temperature and water temperature.

Monday, 10 November 2025

Online steam cost calculator


 










In power plant, calculation of cost of steam is very vital in commercial point of view. Following are the parameters which affect the cost of steam.

1.     Steam pressure

2.     Steam temperature

3.     GCV of fuel

4.     Price of fuel

5.     And Boiler efficiency

Following gives you the relation among steam cost & above all parameters & vice versa

  • Steam cost increases as the enthalpy or heat content in steam increases and vice versa
  • Steam cost increases as the GCV of fuel decreases and vice versa
  • Steam cost increases as the fuel price increases & vice versa
  • Steam cost increases as the Boiler efficiency decreases & vice versa

Understanding with examples.

1.Calculate the cost of steam per kg, which is been using for Steam turbine having pressure 121 kg/cm2 & temperature 550 deg C.The boiler of efficiency 75% uses coal of GCV 4200 kcal/kg to produce this steam.Cosnsider the price of coal is Rs 5000/MT

Enthalpy of steam at above pressure & temperature H = 830.43 kcal/kg

Boiler efficiency b= 75%

GCV of coal = 4200 kcal/kg

Now, cost of steam = Heat content in steam in kcal/kg  X Fuel price / (GCV of fuel in kcal/kg X Boiler efficiency b)

                                     = 830.43 X 5000 / (4500 X 0.75)

                                     = 1230.26 rupees / MT of steam or Rs 1.23 / kg of steam

 2.Calculate the cost of steam per kg, which is been using for chemical process plant having pressure 5 kg/cm2 & temperature 180 deg C.The boiler of efficiency 65% uses biomass of GCV 2800 kcal/kg to produce this steam.Cosnsider the price of biomass is Rs 2400/MT

 Enthalpy of steam at above pressure & temperature H = 670 kcal/kg

Boiler efficiency b= 65%

GCV of coal = 2800 kcal/kg

Now, cost of steam = Heat content in steam in kcal/kg X Fuel price / (GCV of fuel in kcal/kg X Boiler efficiency b)

                                     = 670 X 2400 / (2800 X 0.65)

                                     = 883.51 rupees / MT of steam or Rs 0.88 / kg of steam


Read more>>>>Powerplant and calculations

Online Steam Cost Calculator

Steam Cost Calculator

Note: This tool estimates steam energy and cost based on simplified enthalpy equations. It does not consider feedwater temperature or full steam tables.

Sunday, 24 August 2025

What is Entropy??

 













In heat engine theory, the term ENTROY plays a very vital role and leads to important results which by other methods can be obtained much more laboriously.

It may be noted that, all the heat is equally not available for converting into work. Heat that is supplied to a substance at higher temperature has greater possibility of conversion into work rather than heat supplied to a substance at lower temperature.

Meta Description: Confused by entropy? This guide breaks down the law of entropy in simple terms. Learn how this fundamental concept of thermodynamics affects everything from the cosmos to your daily life.

We’ve all experienced it. An ice cube melts in your drink. Your once-organized desk slowly descends into chaos. A hot cup of coffee gets colder, never hotter, on its own. These everyday events seem unrelated, but they are all governed by a single, powerful, and often misunderstood scientific law: the Second Law of Thermodynamics, often called the Law of Entropy.

In simple terms:

·         Entropy is a measure of how energy is distributed in a system.

·         It tells us how much of the system’s energy is unavailable to do useful work.

·         It also represents the degree of disorder or randomness of particles within the system.

 

Entropy is a function of quantity of heat which shows the possibility of conversion of that heat into work. The increase in entropy is small when heat is added at higher temperature and is greater when heat addition is made at a lower temperature.

Thus, the for maximum ENTROPY there is minimum availability for conversion into work and for minimum entropy there is maximum availability for conversion into work.

As per the Third law of Thermodynamics: When a system is at zero absolute temperature, the entropy of a system is zero. That is The Entropy of all perfect crystalline solids is zero at absolute zero temperature.

Read more>>>>>Boiler and calculations

Entropy may also be defined as the thermal property of a substance which remains constant when substance is expanded or compressed adiabatically in a cylinder.

In the simplest sense, entropy is a measure of disorder or randomness in a system. In thermodynamics, however, it is more precisely defined:

Entropy is a measure of the amount of energy in a system that is unavailable to do useful work.

This makes entropy a central concept in the Second Law of Thermodynamics, which states that in any natural process, the total entropy of an isolated system always increases or remains constant.

In an isolated system, entropy never decreases. Processes naturally move toward states of higher entropy.

 

Characteristics of Entropy:

1-It increases when the heat is supplied irrespective of the fact whether temperature changes or not.

2-Entropy decreases when heat is removed whether temperature changes or not

3-It remains unchanged in all adiabatic frictionless processes

4-Entropy increases if temperature of heat is lowered without work being done as in a throttling processes.

 

Entropy and Irreversibility:

One of the most practical consequences of entropy is that it explains why certain processes are irreversible.

A cup of hot coffee placed on a table will cool down, but the table will never spontaneously heat the coffee back up.

An inflated balloon can burst, but the air inside will not naturally return into the balloon.

Entropy is more than an abstract thermodynamic term — it is a guiding principle of nature. It tells us why processes have direction, why machines have limits, and why time seems to move forward. From a melting ice cube to the vast fate of the universe, entropy governs the flow of energy and the evolution of systems.

Understanding entropy is not only essential for physicists and engineers but also provides us with a deeper appreciation of the hidden order behind everyday phenomena.

Two Sides of the Same Coin: Thermodynamic vs. Informational Entropy

The concept of entropy has also revolutionized the field of information theory, thanks to Claude Shannon.

·         Thermodynamic Entropy: Deals with the physical dispersal of energy.

·         Informational Entropy: Measures uncertainty or the surprise factor in a message. A string of random letters has high informational entropy (it's very surprising/unpredictable). A meaningful sentence in English has low informational entropy (it's predictable and ordered).

 Read more>>>>>>powerplant and calculations

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